Operations · Process and automation

Operational Efficiency Consulting: Find Where Work Waits, Then Remove the Wait

Most slow processes are not slow because people work slowly. Orders, requests and jobs sit in inboxes between one person and the next, and nobody can see the queue. We measure that waiting from the timestamps your systems already record, then take the waits out.

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Operational efficiency consulting at Lightray Solutions starts with a measurement, not a workshop. We take one process that matters, such as order to invoice, request to approval or job booked to job closed, and use the dates your CRM, ERP, helpdesk or inbox already store to show how long each step really takes and where items sit untouched.

Once the slow points are visible, the fixes are usually small and specific: an approval routed automatically instead of forwarded by email, a shared list replacing a spreadsheet three people overwrite, a form that collects the missing details before work starts. Edward Pinela, MBA, does the analysis and the build himself, remotely.

The first step is a free 30-minute strategy call; pick the process that frustrates you most and bring a rough description of how it runs today. The process review is quoted as a fixed fee once Edward knows which systems are involved, since Lightray publishes no list price for it. When the fix includes a Power BI dashboard, that part can run on Power BI Flex Support hours, from $2,500 for a block of 20.

“Great firm, they understood our company needs really quickly… their approach was very hands on…”

— Jean-Michel C., Google review

What does an operational efficiency consultant actually measure?

Four things for each process: cycle time (how long one item takes from start to finish), wait time (how much of that it spends sitting in a queue), rework (how often it goes back a step), and handoffs (how many people touch it). Wait time is usually the largest share and the least visible, because no one owns the gap between two people.

These figures come from data you already have. Microsoft describes the same idea in its overview of process mining in Power Automate: extracting event data from your systems of record to show how processes actually run, find the root cause of bottlenecks and monitor KPIs over time.

Where does the data for a process review come from?

From an event log, which is any table that records what happened to an item and when. Microsoft's guidance on preparing data for process mining names the minimum fields: a case ID (the order, request or job), an activity name for each step, and a timestamp. Dynamics applications keep this history in their Activities table; most CRMs and helpdesks have an equivalent.

Where a step lives only in email or on paper, we add a light capture point, often a Microsoft Form or a status column, for a few weeks. That is enough to see the pattern without asking staff to log their time.

  • CRM or helpdesk: status changes and owner changes on each record
  • ERP or accounting: order, shipment and invoice dates
  • Email and Teams approvals: sent and approved times, read from the mailbox or Power Automate run history
  • Spreadsheets: last-modified dates and the columns people use as status flags

Which inefficiencies show up most, and what fixes them?

The same handful of patterns appear in most small and mid-sized companies. The table below pairs each symptom with the measurement that confirms it and the change that usually removes it. Not every fix is software: some are a decision about who owns a queue, or a rule that a request cannot be submitted half-complete.

Common operational inefficiencies, how to confirm them, and the usual fix
Symptom staff describeHow it is measuredUsual fix
Requests wait days for approvalTime between submitted and approved, by approverAutomatic routing with reminders and a delegate when the approver is away
Jobs start, then stall for missing detailsShare of items sent back to the requester, and how long they waitA required-field intake form so incomplete requests cannot be submitted
The same data is typed into two systemsRecords created in both systems, and the delay between the twoA flow that copies the record across when it is created
Nobody knows what is in the queueOpen items by owner and ageA shared list or board with an owner and due date on every item
Month-end reports take days to assembleHours spent on exports and copy-paste each periodA scheduled report that refreshes from the source systems

How do service firms make delivery consistent from client to client?

By writing the delivery path down once and making the tools follow it. A professional or field service firm usually runs intake, scheduling, delivery, review and invoicing, and quality varies when each manager handles those stages their own way. A standard path with required fields at each stage gives every client the same experience and makes cost to serve measurable.

Cost to serve means the hours and expenses spent delivering for one client or contract, set against what that client pays. Once delivery records share one structure, it can be reported by client, service line and manager, which shows whether a slow or unprofitable account is a pricing problem or a process problem.

How does an engagement run from first call to lasting change?

In five stages, and the measurement stays in place afterwards so gains do not quietly slip back. Most engagements look at one process end to end before touching a second, because a fix proven on one process is easier to repeat than six half-finished ones.

  • 1. Choose the process. One with volume, a clear start and end, and someone who owns the result.
  • 2. Baseline. Cycle time, wait time, rework and handoffs from at least two or three months of history.
  • 3. Walkthrough. A recorded screen-share session with the people who do the work, to explain what the numbers show.
  • 4. Fix. Routing, forms, lists or automation, built in your own Microsoft 365 tenant.
  • 5. Keep score. A small KPI dashboard that shows the same four measures every week.

Which Microsoft tools carry out the fixes?

Mostly ones you already license through Microsoft 365. Power Automate handles routing, reminders and approvals; Power Apps covers simple data-entry apps where a form is not enough; SharePoint lists replace shared spreadsheets; Power BI reports the measures. The broader toolset is described under Power Platform consulting, and a larger automation build is scoped with Power Automate consultants.

If your real concern is spend rather than speed, such as vendor costs, overtime or unused licenses, cost reduction through business intelligence is the closer fit. Edward has 20+ years of data and process work and 200+ delivered projects, and Lightray holds a 4.9 Google rating.

Further reading: Microsoft Learn — Process mining in Power Automate.

Want to see where your process actually stalls?

Book a free 30-minute call with Edward Pinela, MBA. You get an honest read on what to fix first — and if we are not the right fit, you will hear that on the call.

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Frequently asked questions

Do I need a local operational efficiency consultant?

Not for this kind of work. The analysis reads timestamps from your systems, and the fixes are built inside your own Microsoft 365 tenant, so everything runs over video and screen share. Lightray has no local office or local team; its business address is in Fullerton, California, and meetings are scheduled in your time zone.

What does operational efficiency consulting cost?

The process review is a fixed fee quoted after the free strategy call, based on how many systems hold the process data. Lightray publishes no list price for it. A Power BI dashboard that tracks the result can be paid from Power BI Flex Support, which starts at $2,500 for 20 hours.

How long before we see a difference?

The baseline usually takes a couple of weeks once data access is in place. Simple fixes such as automatic approval routing or a required-field form are often live within a few weeks after that. The weekly dashboard then shows whether wait time actually fell, rather than relying on impressions.

What do we need to provide?

Read access or exports from the systems the process touches, a person who owns the process and can make decisions, and an hour or two with the staff who do the work. If part of the process lives in email, permission to read approval timestamps from a shared mailbox helps.

Do you use Lean or Six Sigma?

Lightray does not hold Lean or Six Sigma credentials and does not sell a formal program. The work borrows the common-sense core those methods share, measuring the process before changing it and removing steps that add waiting but no value, and applies it with the Microsoft tools your team already uses.

Edward Pinela, MBA
Principal Consultant & Founder
20+ Years ExperienceMBAPower BI Specialist
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At most consulting firms, the senior person who sold you shows up for the kickoff — then you get handed to a team of juniors learning on your dime. That’s not how we work.

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